VÖGELE present a new generation of pavers with their "dash 2" family. The design has been completely revised giving the machines a truly attractive outer appearance. The new pavers to be launched under the "-2" label come with a host of innovations and refined performance features. The most important innovation is "ErgoPlus", the new VÖGELE concept for handling SUPER pavers. SUPER 1900-2 and SUPER 2100-2 are the first machines to feature this new concept.
With SUPER 1900-2 and SUPER 2100-2 VÖGELE present powerful new generation pavers. Large pave widths and high laydown rates are the newcomers' domains. SUPER 1900-2 is ideal when it comes to paving large traffic areas, highways or racing circuits. SUPER 2100-2 is the one for large-scale contracts such as motorway construction, where tough continuous operation is a capability that counts.
Large pave widths, high laydown rates
The two new machines are capable of handling larger pave widths compared to their former designs: up to 11m are possible with SUPER 1900-2 and up to 13m with SUPER 2100-2. The tractor units combine with the SB 250 Fixed-Width Screed and with AB 500-2 or AB 600 Extending Screeds. In addition to tamper and vibrators, VÖGELE offer High Compaction Technology with 1 or 2 pressure bars for either screed type.
The overall concept and primarily the systems for conveyance and spreading of mix are so dimensioned as to easily cope with the large pave widths the two pavers offer to users. A fact reflected by the high throughput of mix coming up to 900 tonnes/h for SUPER 1900-2 and 1,100 tonnes/h for SUPER 2100-2. As a matter of course electric screed heating, typical of VÖGELE pavers, is equipped as standard in the new machines. The electrical system provides for quick and uniform heating of the screed's compacting components to operating temperature, thus creating best conditions for high pavement quality.
Thanks to a hydraulically operated hopper front, no spills of mix when feed lorries change.
Superquiet
When designing the new "dash 2" generation, another focus was on reduction of noise emission. In addition to the engine's ECO Mode, a well-known feature installed in VÖGELE pavers for quiet operation, several other measures have been taken with the newcomers to further minimize noise levels. The generator, for instance, has been so located as to allow low-noise air intake. Sound-insulated side panels made of glass fibre reinforced polymer material, too, add to the new pavers' low noise emissions.
The material hopper holds 14 tonnes.
Feed with mix made easy
For road pavers of this performance class, efficient transfer and conveyance of mix are vital criterions. SUPER 1900-2 and SUPER 2100-2 show their strong points already when feeding mix into the material hopper holding 14 tonnes: extra wide push-rollers make it easy for the drivers of feed lorries to dock with the paver. A hydraulic hopper front available as an option helps keep the job clean as there is no more spilling. Furthermore, this feature offers the even greater benefit of directing the mix inside the material hopper right onto the conveyors. Spills of the past which used to require some hand work with shovels are also positively avoided. All in all, this adds to mix quality as asphalt is conveyed in front of the screed
at a consistent temperature.
Conveyors ascending towards the rear avoid segregation and reduce wear of conveyors and conveyor bearings.
Augers adjustable in height across
the full pave width
SUPER 1900-2 and SUPER 2100-2 allow to adjust augers in height across the full pave width complete with bearing boxes and limiting plates for the auger tunnel, either mechanically or hydraulically as an option. The advantage to users is optimal spreading of mix in front of the screed even when paving thin layers. And, for moving the paver on the job site to continue work elsewhere, there is no need to demount auger extensions and bracings, a benefit that saves time and money.
With the new generation pavers of the "dash 2" family VÖGELE also present "ErgoPlus", the new concept for paver handling. This concept encompasses five major innovations: an ergonomically designed operator platform, modern operator control desk and lateral consoles on the screed to match, the new NIVELTRONIC® Plus system for automated grade and slope control and a well-thought-out service concept. The ergonomically designed platform allows the operator to set up his workplace as comfortably as possible.
The control desk can be adjusted to the height he wants and tilted. Thanks to "ErgoPlus", he can operate his machine intuitively. Push-buttons on the operator's control desk are clustered into groups according to job site requirements. On the left-hand side are vital controls for conveyors and augers, in the middle push-buttons for the screed and on the right-hand side controls for material hopper and steering. From his seat, the operator has an excellent view of all hot spots on the paver. A striking feature of "ErgoPlus" is the yellow hardtop of glass fibre reinforced polymer material. Not only does it look good, it gives optimum shelter to the operator whether rain or shine.
Push-buttons can easily be identified by touch for positive operation. Watertight design.
Paver functions clustered into groups on the control desk.
A large cooler assembly with innovative air routing maintains ideal temperature levels.
Concept for traction: Powerful, economical, quiet
Powerful and economical, these are the essential characteristics of the DEUTZ engines installed in the SUPER 1900-2 and SUPER 2100-2 pavers. Engines deliver full power outputs of 142 kW and 182 kW at just 2,000 rpm and stand out through low noise levels and low exhaust emissions. So no problem to comply with exhaust emissions standards COM 3a and EPA 3 (US). In order to be able to meet the requirements of these highly eco-friendly standards, common-rail fuel injection and internal exhaust recirculation are installed. The two new pavers reach high maximum pave speeds of 25m/min. With ECO Mode selected, engines run at just 1,800 or 1,700 rpm, which cuts operating cost and supports low-noise paving. For high tracking stability when moving straight and accurate turning of radii, each crawler track comes with separate drive and electronic control. A heavy-duty transfer gearbox provides that power output for hydraulic functions is regulated by demand, thus delivering exactly the power required at that point. A large cooler assembly with excellent air routing keeps engine cooling liquid, hydraulic oil and charge air at ideal temperature levels. When working at ambient temperatures up to 50° C, there is no need to open panels. Thanks to this cooling system, full engine performance is guaranteed at all times and best conditions exist for longevity.
"Dash 2" generation cuts service cost
VÖGELE have for many years attached great importance to easy servicing of their pavers. SUPER 1900-2 and SUPER 2100-2 set a new benchmark in this respect. Large hinged panels on the machines give even easier access to service points. The orderly arrangement of valves and flexible tubing facilitates diagnostics, as do conveniently accessible measuring points.
Maximum pave width: 11m
Maximum layer thickness: 30cm
Laydown rate: up to 900 tonnes/h
Material hopper: 14 t
Transport width: 2.55m
Pave speed: up to 25m/min.
Travel speed: up to 4.5km/h
Power Unit
Powerful 6-cylinder DEUTZ engine with ECO Mode 142 kW at 2,000 rpm
Screed Options
SB 250, AB 500-2, AB 600 each in versions TV, TP1 or TP2
New "ErgoPlus" concept for paver handling
Hardtop of glass fibre reinforced polymer material
Maximum pave width: 13m
Maximum layer thickness: 30cm
Laydown rate: up to 1,100 tonnes/h
Material hopper: 14 t
Transport width: 2.55m
Pave speed: up to 25m/min.
Travel speed: up to 4.5km/h
Power Unit
Powerful 6-cylinder DEUTZ engine with ECO Mode 182 kW at 2,000 rpm
Screed Options
SB 250, AB 500-2, AB 600 each in versions TV, TP1 or TP2
New "ErgoPlus" concept for paver handling
Hardtop of glass fibre reinforced polymer material